An industrial grinder is a machine tool that grinds the surface of a workpiece using abrasive coated or embedded grinding tools. It is mainly used for grinding high-precision flat surfaces, such as internal and external cylindrical surfaces, conical surfaces, spherical surfaces, threaded surfaces and other complex shaped surfaces. This kind of equipment is widely used for single or double-sided grinding and polishing of sapphire substrates, optical glass wafers, quartz wafers, silicon wafers, moulds, light guide plates and many other materials. The lapping machine achieves high-precision processing through the relative motion between the workpiece and the lapping disc, using the cutting action of the abrasive.
With the deepening of industrial automation and information technology, touch screen is more and more widely used in industrial grinding machine. As a human-machine dialogue interface, touch screen brings significant changes to the operation, monitoring and management of equipment. Its main applications include:
1. operation and control: the touch screen through the intuitive operator interface, so that the operator can easily start and stop the grinder, adjust the grinding parameters (such as speed, pressure, time, etc.), as well as monitoring the operating status of the equipment.
2. real-time monitoring: the display can show the parameters of the grinder in real time, such as spindle speed, grinding disc temperature, motor current, etc., so that the user can use the touch screen to adjust the operating status of the equipment and deal with fault alarm information.
3. Parameter setting and formula management: the touch screen supports the setting and saving of multiple formulas, so that the operator can quickly call the corresponding parameter settings according to different processing needs, improving production efficiency and processing accuracy.
Advantages of touch screen in industrial grinding machine:
1. High reliability: the touch screen adopts industrial-grade materials and structural design, which can operate stably for a long time in complex industrial environments, and is not affected by external factors such as electromagnetic interference and temperature fluctuations.
2. High durability: the touch screen can withstand high-intensity use and harsh environmental conditions, such as vibration, shock, dust, etc., with a long service life.
3. Intuitive operation interface: The intuitive operation of the touch screen improves operation efficiency and reduces operator training costs. At the same time, the real-time display of data and alarm information helps operators to quickly understand the situation of the equipment and make accurate judgements and decisions.
Powerful data processing ability: The touch screen can display various data of the mill in real time, and visually display them in the form of charts and curves, which helps operators better understand the operation of the equipment, adjust the production parameters in time, and optimise the production process.
Challenges and solutions:
1. dirty touch screen surface: in the industrial production environment, the surface of the touch screen is prone to dust, dirt, etc., affecting the sensitivity and accuracy of the touch operation.
2. Glove touch problem: In some special working environments, the operator needs to wear gloves for operation, and ordinary touch screen is often difficult to identify the finger movements of the gloved hand.
Solution:
1. Regular cleaning of the touch screen: Use professional cleaners and rags or sponges to clean the surface of the touch screen regularly to keep it clean and dry.
2. Adopt gloved touch technology: Optimise the sensor layout and algorithms of the touch panel to enhance the ability to capture weak signals and realise the gloved touch function. In addition, conductive gloves designed for touch panels can also be used to improve the interaction with the capacitive screen.
In summary, the application of touch screens in industrial grinders has significant advantages, but also faces some challenges. By adopting effective solutions, the role of the touch screen can be fully utilised to improve the operational efficiency, processing accuracy and stability of industrial grinding machines.
